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Industrial security lifecycle

Security is a “moving target”, that is, security changes during a product’s lifecycle. Attackers develop increasingly better methods to overcome defence measures, so defence measures against cyber threats have to be improved continuously. The responsibility for this lies primarily with plant operators. An effective security strategy can increase the service life of your plant. Machine builders and component manufacturers should immediately inform the operators about new security problems. You must provide updates for your device’s software to enable customers to remedy any weaknesses. If system integrators are involved in the process, they act as an intermediary between manufacturer and operator. It is important that everyone involved works in close collaboration throughout the entire product lifecycle. Only this will result in a high degree of protection.

We are safety experts. It’s important to us that our products are not only safe, but also secure. That’s why we commissioned TÜV Süd to scrutinise our development processes and test them on the basis of the standard IEC 62443-4-1, which defines secure product development, the “Security Development Lifecycle Process” (SDL process). This approach examines potential security features, even as a new product is being designed. It is intended to ensure that all of a product’s security risks are detected by modelling the threats and, ideally, rectifying them in the product during the development process. http://www.pilz.com

We are safety experts. It’s important to us that our products are not only safe, but also secure. That’s why we commissioned TÜV Süd to scrutinise our development processes and test them on the basis of the standard IEC 62443-4-1, which defines secure product development, the “Security Development Lifecycle Process” (SDL process). This approach examines potential security features, even as a new product is being designed. It is intended to ensure that all of a product’s security risks are detected by modelling the threats and, ideally, rectifying them in the product during the development process.

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Lockout tagout system

With a lockout/tagout (LoTo) system developed specially for your machinery, you will have a reliable solution, which your staff can use to safely control hazardous energy during repair and maintenance routines. http://www.pilz.com

With a lockout/tagout (LoTo) system developed specially for your machinery, you will have a reliable solution, which your staff can use to safely control hazardous energy during repair and maintenance routines.

The LoTo system from Pilz comprises two stages: LoTo analysis and LoTo procedure development. As part of the LoTo analysis we examine the existing documentation, such as the plant’s LoTo policies and the procedures for preventing re-energisation. This is to ensure they meet your own internal corporate requirements. Once the LoTo analysis has been successfully completed, we develop a detailed LoTo procedure for the specific machine, in graphic form. This describes the individual requirements step by step. As a result it is guaranteed that all hazardous energies are controlled through the lockout/tagout procedure.

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Save costs by retrofitting

When retrofits are planned and implemented on a sound basis, older machines can be equipped with the latest electrical, control and safety technology. The costs are considerably less than buying new. The retrofit not only makes the machine safe again, but also increases its productivity and availability. If production is back running efficiently and smoothly, then the retrofit pays for itself in no time.

Increase your productivity significantly by upgrading your machinery to the state of the art! You need to do this because safety defects can develop on plant and machinery after many years of service. For example, protective measures may become obsolete and be manipulated. The control and drive technology is often outdated while the mechanical components are still fully intact. http://www.pilz.com

Flexibility in production is indispensable these days. Plant and machinery must be expanded or retrofitted to react quickly to new market opportunities. Expanding or retrofitting old machinery is often very cost-effective too. Exploit the potential of retrofitting! Pilz is the partner you should consult with when modifying your plant and machinery or having the changes approved. Because even with a retrofit: machinery safety must still be guaranteed.

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We offer the appropriate solution

At Pilz we look at your project holistically. Whether you’re looking for a complete automation solution or need a universal safety concept for an existing plant. We are always the right partner for you. Our experts can even overhaul your existing plant completely as part of a retrofit.

At the heart of our safe automation solutions is the configurable, safe small controller PNOZmulti 2, which you can use to implement multiple safety functions. With additional products including sensor technology, control and signal devices and visualisation, we can offer a universal safety concept that’s tailor-made to your application. http://www.pilz.com

When automating your plant and machinery you should incorporate safety aspects at the planning stage. Even if your automation solution already exists, it is possible to retrofit your plant with Pilz safety components. As our components are open to third-party products, they are easy to integrate into existing automation environments or concepts.

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Laws & standards

Regulation upon regulation – but what’s important for the safety of plant and machinery? Which standards apply for which industry? What needs to be considered when trading goods internationally? Most countries around the world have binding regulations for ensuring compliance with machinery safety requirements, ranging from mandatory laws to recommendations of a non-binding nature. Get an overview of the safety-relevant laws, directives and standards across the globe. http://www.pilz.com

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Hear all about safe automation.

Our vision: We want to save the world for future sustainable generations. Because isn’t everything that is safe also sustainable? Sustainability expert Jan Falb from Pilz talks about how sustainability is implemented at safe and secure automation company Pilz, both for people (social) and for machines (economic) and the environment (ecological). He also covers current topics such as the Supply Chain Due Diligence Act. Start listening now and recommend it to others!

The new EU Machinery Regulation 2023/1230 will replace the existing Machinery Directive 2006/42/EC, which has been legally valid since 29 December 2009. It was published in the Official Journal on 29 June 2023 and will enter into force with legally binding effect in January 2027. Manufacturers and operators now have time to deal with the new Machinery Regulation. You can find out what changes are to be expected in the Pilz Podcast. This much can already be revealed: If you compare automation and mechanical engineering today with the requirements and technologies of 14 years ago, it becomes clear that the revision is more than sensible. Digitisation and networking, as well as the associated new topics of Industrial Security and Artificial Intelligence, have greatly changed factory floors and the machines and plants they contain.

The new edition of IEC 62061 was published in April 2021. This new edition is not just an update of the existing standard. For a start the standard is no longer limited to electrical systems but can be used for all types of technologies such as hydraulic or pneumatic systems for example. http://www.pilz.com

In the podcast, Jan Franck, International Engineer in the International Services Group, provides insight into the changes of the important functional safety standard.

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Safety relay/safety relays PNOZ

Our safety relays are distinguished by a variety of supply voltage ranges, the number of safety contacts, the number of terminals or the ability to plug in terminals. Find out more about the functions of a safety relay in the lexicon article. http://www.pilz.com
Based on their different features and functionalities, our products can be divided into the following product groups:

myPNOZ

  • Safety relay with an internal combination logic
  • Created individually in myPNOZ Creator
  • Tailor-made in batch size 1
  • Quick and easy commissioning

PNOZsigma

  • Maximum function in a minimum width
  • Adjustable operating modes and times
  • Scalable thanks to a modular design

PNOZ X

  • Safety for every function
  • Electromechanical, floating
  • With wide-voltage power supply unit

PNOZcompact

  • Square, simple, yellow
  • Ideal for high-volume series machine manufacturers
  • Basic function of a safety application

PNOZelog

  • Easy to link
  • Non-wearing
  • Expanded diagnostics

PNOZpower

  • High loads from 8 A to 16 A
  • Switch motor loads directly
  • Modular output contacts
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New myPNOZ

The modular safety relay myPNOZ enables tailor-made safety solutions – to meet the exact requirements of your plant and machinery. With myPNOZ Pilz is introducing B2C sales processes to the world of B2B. You choose, we’ll put it together. http://www.pilz.com

The aim of Pilz relays is to keep the risk to man and machine as low as possible. To guarantee this protection, for decades Pilz has been developing innovative safety relays that have proven their worth on the market a million times over.

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PSENopt Tools

The software tool PSENopt Configurator makes it considerably easier to install and manage the light beam devices PSENopt Advanced: All individual beams are visible in the software. As a result you can undertake the whole configuration of your light beam devices in one tool – from alignment through to functions such as muting, blanking and cascading. http://www.pilz.com

The PSENopt Configurator also provides fast diagnostics. An interrupted light beam device can immediately be located. This guarantees few downtimes and high availability for your machine.

The PSENopt Configurator is used to install and manage the light beam devices PSENopt Advanced. It enables the entire configuration to be realised: from alignment of the light beam devices through to functions such as muting, blanking and cascading. It can also be used for swift diagnostics via live representation of the individual beams.

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Benefits of PSENscan Configurator

With PSENscan Configurator, you can quickly and easily set all the important parameters for the operation of your safety laser scanner PSENscan on the PC. http://www.pilz.com

For simple on-site configuration you can create a live image of the environment using PSENscan Configurator. Show this environment image in Configurator and set your zone configuration accordingly.

PSENscan Configurator also supports you by displaying scanner and I/O status during diagnostics.