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Safe Automation in the packaging Industry

Efficient and economical packaging processes require a high level of automation. At the same time, the Machinery Directive is making basic demands on the functional safety of packaging machines.. In practice it’s about reconciling safety, automation and cost effectiveness. Using our safe sensorscontrol systems and drives, including the appropriate software for configuration, diagnostics and maintenance, offers a high potential for savings and increases in productivity.

When implementing your automation projects we support you with our industry experience and our comprehensive range of products and services in the packaging industry. Opt for complete automation solutions with totally compatible components from Pilz.

The new opportunities offered by Industrie 4.0, with its simplified operation and maintenance of packaging plants, can improve cost effectiveness. Guaranteeing safety for man and machine is a key issue in reducing the TCO – total cost of ownership (TCO). An individual safety concept for your packaging machines is critical for optimised operation; this applies whether it is a primary packagingsecondary packaging or end packaging . Initially, the field of Industrial Security – in particular the protection of sensitive data in networked plants, is playing an increasingly more important role.

One of the most important indicators for high productivity and therefore cost-effectiveness in packaging technology is overall equipment effectiveness (OEE).
It determines the added value of a packaging line and can demonstrate a plant’s productivity at a glance.
Safe automation solutions are the basis for optimum overall equipment effectiveness. So not only does machinery safety provide protection against avoidable accidents, it also contributes towards an economical packaging process – because downtimes are reduced, for example.

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Automation system for Industry 4.0

The controllers from the automation system PSS 4000 can be used in accordance with the multi-master principle. You can link several controllers with equal authorisation simply via the real-time Ethernet SafetyNet p. SafetyNET p exchanges data and states between the controllers and synchronises them. So every controller knows what the other is doing.

You can program and configure all network subscribers centrally via the software platform PAS4000. The PASvisu visualisation software enables you to always keep an eye on the project. That makes handling your project really simple, however large it is! Now you can always respond swiftly and flexibly to individual customer requirements!

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We are your partner for safety and automation

We take the holistic approach to your projects very seriously. Our automation solutions consider the safety requirements of your machines and plants from the beginning – according to the current standards and laws. http://www.pilz.com

Our Our components and systems are accepted and approved worldwide. This avoids resource-intensive re-adjustment during the project. With us you have the optimum merger of safe and standard automation!

You do not want to make compromises in the automation of your machine or system! Our innovative and proven solutions will help you reach your goal. Pilz products and systems are now used worldwide. Our range extends from sensor technology through to control and drive technology.

We track our origins to control technology, as we have pioneered PLC control systems and were one of the first suppliers worldwide. Today we are automation specialists, committed to safety.

We are represented on all continents – you benefit from our experience locally. Our strength is our global team of experts who work on your project.

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Connection Technology

Pilz products are interconnected and are compatible with products and interfaces from other manufacturers. They fit perfectly into your plant environment and also enable Pilz components to be retrofitted to your plant.

That’s why in addition to a wide range of Pilz products and systems we also offer a variety of compatible accessories, enabling sensors, decentralised I/O systems and centralised relays and control devices to be interconnected.

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Motion Control Solutions

Flexible to use, quick to commission

Benefit from short commissioning times – thanks to programming with Soft PLC in accordance with IEC 61131. The PMCprimo Master and Slave also support a number of communication interfaces such as Modbus TCP, CAN or PROFIBUS DP-S, for example. Enjoy the flexibility of the motion control system for a wide range of application areas

 

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PLC controllers

With the PLC controllers we offer control systems that enable you to control both automation and safety functions within a project. Our PLC control systems are modular, i.e. you can put them together to suit your requirement. To do this, various head modules (with the main processor) and numerous I/O modules for safety and automation functions are available. You can simply adapt the system structure to suit your requirements. You can add or exchange the modules at will.

The PLC controllers PSSuniversal are a part of the automation system PSS 4000, and they are available for simple and sophisticated automation projects.

I/O module

For your automation project there is a large selection of I/O modules for safety-related, non-safety-related, digital and analogue signal processing. When individual changes are made to the system at a later date, simply add new modules or exchange existing ones. That gives you extreme flexibility.

PLC controllers with protection type IP67

The PSS67 PLC is the first safe and compact PLC controller with protection type IP67 for cabinet-free automation. It can be fully integrated into the automaton system PSS 4000 and it can be used for both safety and automation functions.

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Pilz control systemsfor-safety and automation

A solution for your automation task – cost-effective, reliable, safe and from one source. Pilz controllers allow you to implement safety and automation applications of any size easily and flexibly: machines with an elementary function range, machines with multiple axes, interlinked plant and machinery. Why not use controllers from Pilz! High availability and productivity, as well as maximum safety, are guaranteed for your plant and machinery. http://www.pilz.com

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Line inspection devices

The safe line inspection device PLIDdys provides safe power-up on two-wire connections, providing maximum safety on long cable routes. With PLIDdys, unintended power-up or plant start-up can be excluded in the event of an error. This is particularly beneficial on interlinked plants or on plant sections distributed over a wide area, which may not always be clearly visible.

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Magnetic safety switch PSENmag

The non-contact, magnetic safety switches are used to monitor the position of guards in accordance with EN 60947-5-3 and also for general position monitoring. PSENmag gives you a cost-optimised system comprising Pilz sensor and control system, including approval.

The compact design of the PSENmag saves installation space. Connector and cable for all mounting and approach directions, plus an assured operating distance of 3 or 8/10 mm, enable flexible installation. Benefit from the quick and convenient installation of the safety switch. http://www.pilz.com

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PNOZsigma safety relay

As well as the safe monitoring of E-STOP, safety gates, light barriers, two-hand control devices and time, a range of special applications are also available, such as speed monitoring or safe brake control. Numerous devices are suitable for use in heights of up to 5000 meters

The safety relays PNOZsigma combine many years of experience with today’s very latest safety technology. You can achieve maximum safety and cost-effectiveness with minimum effort, thanks to the emergency stop relay.

With particularly narrow housing widths and diverse functionality packed into each unit, the emergency stop relay provides maximum functionality in minimum width. You can thereby implement safety technology faster, with greater flexibility and more efficiently, while saving space.