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Safe Automation in the packaging Industry

Efficient and economical packaging processes require a high level of automation. At the same time, the Machinery Directive is making basic demands on the functional safety of packaging machines.. In practice it’s about reconciling safety, automation and cost effectiveness. Using our safe sensorscontrol systems and drives, including the appropriate software for configuration, diagnostics and maintenance, offers a high potential for savings and increases in productivity.

When implementing your automation projects we support you with our industry experience and our comprehensive range of products and services in the packaging industry. Opt for complete automation solutions with totally compatible components from Pilz.

The new opportunities offered by Industrie 4.0, with its simplified operation and maintenance of packaging plants, can improve cost effectiveness. Guaranteeing safety for man and machine is a key issue in reducing the TCO – total cost of ownership (TCO). An individual safety concept for your packaging machines is critical for optimised operation; this applies whether it is a primary packagingsecondary packaging or end packaging . Initially, the field of Industrial Security – in particular the protection of sensitive data in networked plants, is playing an increasingly more important role.

One of the most important indicators for high productivity and therefore cost-effectiveness in packaging technology is overall equipment effectiveness (OEE).
It determines the added value of a packaging line and can demonstrate a plant’s productivity at a glance.
Safe automation solutions are the basis for optimum overall equipment effectiveness. So not only does machinery safety provide protection against avoidable accidents, it also contributes towards an economical packaging process – because downtimes are reduced, for example.

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Gate. System. Safety.

Benefit from an economical series connection, rapid diagnostics, additional control and pushbutton elements plus an optional escape release. Are you looking for an individual safety gate solution that’s perfectly tailored to your application? Our modular safety gate system allows you the flexibility to combine individual components to suit your requirements.

Obtain information at the virtual exhibition: Safely monitoring safety gates

With our modular safety system, you can protect your employees from hazardous machine movements thanks to individual safety gate solutions. In addition to the protection of your employees from the machine, the machine should be protected from unauthorised access. You want to know how this works? This is simple: Use the modular safety system with the access permission system PITreader. This way you regulate the safe access and also the access permission of your machine, and you protect it from unauthorised access. Together with the configurable safe small controller PNOZmulti 2 you obtain a safe and economical complete solution.

Safety gate sensor PSENslock

The non-contact safety gate sensors PSENslock provide secure safety gate monitoring and a non-contact magnetic interlock (500 or 1000 N) in just one unit. With this combination of safe position monitoring and process guarding, PSENslock units are designed for universal use – up to the highest category – and are also suitable for series connection.

Safety gate sensor PSENmlock

The secure safety gate sensor PSENmlock has a holding force of 7500 N and offers safe interlocking and safe guard locking in just one product. This is possible because the guard locking has dual-channel operation. As a result the switch is particularly suitable for machines with a hazardous overrun, on which safe guard locking up to PL d or PL e is required.

More information about the PSENmlock

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Modular safety gate system

Obtain information at the virtual exhibition: Safely monitoring safety gates

With our modular safety system, you can protect your employees from hazardous machine movements thanks to individual safety gate solutions. In addition to the protection of your employees from the machine, the machine should be protected from unauthorised access. You want to know how this works? This is simple: Use the modular safety system with the access permission system PITreader. This way you regulate the safe access and also the access permission of your machine, and you protect it from unauthorised access. Together with the configurable safe small controller PNOZmulti 2 you obtain a safe and economical complete solution.

The pushbutton unit PITgatebox is ideal for combining with the two safety gate sensors PSENslock and PSENmlock . As a result you have additional control and pushbutton elements: from E-STOP pushbuttons and illuminated pushbuttons through to key switches and key-operated pushbuttons. The PITgatebox is available in a number of different versions and, with its robust, die cast zinc housing, is particularly resistant to shock, vibration and collision. Its slimline housing enables a space-saving installation on standard aluminium profile systems.

 

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Automation system for Industry 4.0

The controllers from the automation system PSS 4000 can be used in accordance with the multi-master principle. You can link several controllers with equal authorisation simply via the real-time Ethernet SafetyNet p. SafetyNET p exchanges data and states between the controllers and synchronises them. So every controller knows what the other is doing.

You can program and configure all network subscribers centrally via the software platform PAS4000. The PASvisu visualisation software enables you to always keep an eye on the project. That makes handling your project really simple, however large it is! Now you can always respond swiftly and flexibly to individual customer requirements!

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PILZ : Consulting, Engineering and Training

Based on our industry experience of over 30 years, we are a trusted provider of safety services to leading national and international industrial companies. We provide viable solutions to the most complex safety issues in a wide range of industry domains . With our international team of passionate people, we help companies apply best manufacturing practise to optimise the availability and productivity of their plants worldwide.

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We are your partner for safety and automation

We take the holistic approach to your projects very seriously. Our automation solutions consider the safety requirements of your machines and plants from the beginning – according to the current standards and laws. http://www.pilz.com

Our Our components and systems are accepted and approved worldwide. This avoids resource-intensive re-adjustment during the project. With us you have the optimum merger of safe and standard automation!

You do not want to make compromises in the automation of your machine or system! Our innovative and proven solutions will help you reach your goal. Pilz products and systems are now used worldwide. Our range extends from sensor technology through to control and drive technology.

We track our origins to control technology, as we have pioneered PLC control systems and were one of the first suppliers worldwide. Today we are automation specialists, committed to safety.

We are represented on all continents – you benefit from our experience locally. Our strength is our global team of experts who work on your project.

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Connection Technology

Pilz products are interconnected and are compatible with products and interfaces from other manufacturers. They fit perfectly into your plant environment and also enable Pilz components to be retrofitted to your plant.

That’s why in addition to a wide range of Pilz products and systems we also offer a variety of compatible accessories, enabling sensors, decentralised I/O systems and centralised relays and control devices to be interconnected.

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Fieldbus and Ethernet systems

The widest range of automation architectures can be implemented using the appropriate components. Components are also available to you which enable communication between the control system in the automation system PSS4000, for example. These components also regulate communication between third-party control systems that are connected to various fieldbus systems.

With fieldbus and Ethernet system you increase the efficiency in extending plants with distributed control logic. You can clearly structure the systems or connect several networks to each other.

When humans, machines and industrial processes are intelligently networked, they are also more vulnerable. But how do you protect your control systems from manipulation? With SecurityBridge we offer the optimum solution to do this!
SecurityBridge protects the configurable control system PNOZmulti and the automation system PSS 4000 from manipulation by unauthorised access. That way you don’t even give espionage and manipulation a chance, but guarantee the safety of your staff and the availability of your machines!

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Motion control

The upgrade to version 3.5 of PLC means you now have access to all the benefits of object-oriented programming. Thanks to the integrated real-time task (processing time: 1 ms), you can also implement high-performance applications such as path interpolations. The clearer interface structure offers a much wider range of options in online mode, simplifying plant commissioning.

Benefit from short commissioning times – thanks to programming with Soft PLC in accordance with IEC 61131. The PMCprimo Master and Slave also support a number of communication interfaces such as Modbus TCP, CAN or PROFIBUS DP-S, for example. Enjoy the flexibility of the motion control system for a wide range of application areas!

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Motion Control Solutions

Flexible to use, quick to commission

Benefit from short commissioning times – thanks to programming with Soft PLC in accordance with IEC 61131. The PMCprimo Master and Slave also support a number of communication interfaces such as Modbus TCP, CAN or PROFIBUS DP-S, for example. Enjoy the flexibility of the motion control system for a wide range of application areas