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As simple as a safety relay, as flexible as a controller

Play it safe with PNOZmulti Mini – the worldwide safety standard for all machine types. Irrespective of the standard controller, with us you have a one-stop safety solution. PNOZmulti Mini can easily be adapted to growing requirements. You’re bound to like the compact design and the plain text display! Connect the configurable compact controller PNOZmulti Mini to all common communication systems. So the configurable safety relays can be used with various operational controllers. http://www.pilz.com

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Pilz drive technology

Save time with complete drive solutions from Pilz! Our portfolio ranges from visualisation to servo motors, including gear units. Our core competence is “safe motion”. We offer many different solutions to increase machine availability up to the maximum safety level PL e. http://www.pilz.com

When it comes to drives, be sure to stay on the safe side! We’re happy to provide some individual advice: starting with the drive configuration and beyond to commissioning. We can support you with holistic concepts for safe motion, machine operation and energy saving. http://www.pilz.com

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Small controllers PNOZmulti 2

Used all over the world – you too can rely on the 2nd generation small controllers PNOZmulti for your automation. As a worldwide safety standard for numerous automation environments and communication systems, the small controller will fit into your system too. High productivity for your plant and machine, user-friendly diagnostics and simple visualisation – with the small controllers PNOZmulti 2 you are making the right decision – guaranteed!. http://www.pilz.com

The modular small controllers PNOZmulti 2 are flexible and can be adapted to your requirements, plus they also fit into the smallest control cabinet. At a minimal width of just 45 mm, you have maximum functionality for monitoring a wide range of safety functions up to PL e EN ISO 13849-1 or SIL CL 3 EN IEC 62061. User-friendly software helps you to configure the hardware and software. You need just one software application from planning to maintenance.

In your application, do you need to monitor whether a movable guard is in a pre-defined position: for example, the packaging material in a packaging machine’s cardboard magazine? If there is sufficient packaging material in the cardboard feed magazine, then it is impossible for the operator to reach into the danger zone and injure themself while the machine is running. The material, such as cardboard for example, is used as a protective measure. Two optical sensors are used to detect whether there is sufficient material in the magazine. If the number of cardboard blanks falls below the permitted amount, the sensors signal this status to the small controller PNOZmulti 2. The outputs on the PNOZmulti 2 shut down the machine until sufficient cardboard is once again in place. If you are looking for a ready-to-use solution, you can use the modular safety relay myPNOZ as an alternative to the PNOZmulti 2. http://www.pilz.com

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myPNOZ – the new, modular safety relay

The new modular safety relay myPNOZ is produced individually according to your requirements in batch size 1. An easy-to-use device that’s flexible in application and boasts clever features, it ensures reliable monitoring of your safety functions. The German Innovation Award honours products and solutions that distinguish themselves primarily by their user centricity and added value compared to earlier solutions, across all industrial sectors. After all: innovations that shape the future and improve life can be found in all sectors. Sometimes you see it at first glance – but quite often you don’t. That’s what the German Innovation Award wants to change. It makes magnificent achievements visible to a wide audience. The jury is composed of independent, interdisciplinary experts from industry, science, institutions and finance. http://www.pilz.com

With the user-friendly myPNOZ Creator, you simply create your individual myPNOZ. You choose the required safety functions, and myPNOZ Creator puts the ideal hardware together. You can check your configuration with the simulation function. If everything fits, your myPNOZ is ordered with just a few quick clicks. Each myPNOZ is tailor-made and pre-assembled by us in batch size 1 according to your individual configuration. We also set the parameters to suit your specifications, e.g. regarding the start type or time delay. Your modular relay will be sent to you following a system test. http://www.pilz.com

Tailor-made safety and clever product features are convincing features of the modular safety relay. It consists of a head module and a maximum of eight expansion modules and ensures safe monitoring of 2 to 16 input functions such as emergency stop, safety gates, safety light curtains, two-hand IIIA/C controls and enabling switches.

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Safety relay PNOZ s50 for safe brake control

On the safety relay PNOZ s50, temporary overexcitation is followed by voltage reduction, for which parameters can be set. The resulting short ventilation times help to make your application more energy-efficient. On the one hand, safe brake control enables rapid switching in emergency situations. On the other hand, it ensures slow, low-wearing switching in normal operation, thereby reducing maintenance requirements. Applications with safety brakes and holding brakes require reliable brake monitoring. This eliminates all potential hazards for the user – even when the drive is in a de-energised state. With the stand-alone safety relay PNOZ s50, Pilz is offering an economical solution for controlling two safety brakes up to category PL e of EN ISO 13849-1. http://www.pilz.com

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Line monitoring devices

The safe line monitoring device PLIDdys provides safe power-up on two-wire connections, providing maximum safety on long cable routes. With PLIDdys, unintended power-up or plant start-up can be excluded in the event of an error. This is particularly beneficial on interlinked plants or on plant sections distributed over a wide area, which may not always be clearly visible. http://www.pilz.com

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Monitoring relays

These monitoring relays are multifunctional and can be applied universally, covering a wide range of applications. You can use PMD monitoring relays to meet the requirements of IEC 60204-1 for the safety of electrical equipment on your machines. http://www.pilz.com

With monitoring relays, the priority is the protection of persons and the machinery against insulation faults, residual voltages, overvoltage, overcurrent, overload, temperature overload as well as monitoring standstill and true power. Significantly reduce hazardous situations for man and machine, while at the same time increasing the service life of your plant. Save costs and guarantee an efficient production cycle. All this by using monitoring relays!

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Software – sensor technology

Our sensor technology products offer a range of configuration tools to streamline the setup process and enhance user experience. One key feature is the user-friendly interface, which allows for intuitive and straightforward navigation. With a clear and organized layout, users can easily access and customize the settings according to their specific requirements. Additionally, the easy setup process ensures a hassle-free installation, saving time and effort. From inputting initial parameters to calibrating sensors, our configuration tools provide a seamless and efficient experience for users.

The user-friendly interface of our sensor technology products is designed to simplify the configuration process and maximize usability. With an intuitive layout and clear visual cues, users can easily navigate through the various settings and options. The interface provides a seamless and efficient experience, enabling users to configure and customize the sensor technology products according to their specific needs. Whether you are a novice or an experienced user, the user-friendly interface ensures that you can quickly and effectively configure the sensor technology products without any complexities or difficulties. http://www.pilz.com

Our sensor technology products offer an easy setup process that minimizes the time and effort required for installation. With step-by-step instructions and clear guidance, users can quickly set up the products without any technical expertise. The easy setup process eliminates the need for complex programming or lengthy configuration procedures. Instead, users can simply follow the straightforward instructions to get the products up and running in no time. This user-friendly approach ensures a smooth and efficient setup process, allowing users to start utilizing the sensor technology products without delays or complications. http://www.pilz.com

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Protection system PSENvip

The Long-Range version PSENvip R LR is the first and only protection system for press brakes with a protected area of up to 18 metres. This makes it ideal for monitoring special purpose presses such as tandem presses, for example. The installation of PSENvip R LR on existing presses is quick and easy: the transmitter remains the same, you only have to swap the receiver. Monitor your tandem press with just one protection system; there’s no need to combine a mobile protection system and light curtains. http://www.pilz.com

With the Long-Range version you also have a hot-pluggable protection system: If you place two press brakes next to one another, you can simply remove the transmitter and receiver in the centre. The transmitter from machine 1 then works with the receiver from machine 2 – without having to restart! You thus avoid unnecessary downtimes with PSENvip R LR. Furthermore, the Long-Range version of the PSENvip is convincing thanks to its usual high level of robustness.

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Safe radar sensor PSENradar

Safe radar sensors are used where optoelectronic sensors reach their limits: rugged environments, such as outdoors or in material processing for example, can be monitored safely using PSENradar. That’s because radar technology (FMCW: frequency modulated continuous wave) ensures high availability even where there are external influences such as dust, dirt, rain, light, sparks or vibrations. http://www.pilz.com

The safe radar sensor PSENradar, in conjunction with the configurable small controller PNOZmulti 2, offers a safe, complete solution for protection zone monitoring – including conformity assessment for the plant or machine. The underlying volumetric monitoring with a frequency of 24 – 24.25 GHz can be used up to SIL 2, PL d and Category 3, which is often a requirement in robot applications. The complete solution also has additional interfaces, such as Ethernet and Profisafe, so making it easy to use the safety radar sensor in retrofit applications. http://www.pilz.com

The appropriate protection zone can be defined for each sensor, based on the size of the area to be monitored. This depends on the positioning, installation height and inclination of the sensor. A warning zone can also be configured in addition to the protection zone. If a person violates the warning zone, this may be signalled by an optical signal, for example. This way, productivity of the plant can always be kept at a high level.